Product features we can produce gear shaft,step shaft,main shaft,wind turbine shaft,flanges,supporting roller,forged ring,gearbox and other forging and casting parts.The Process As Follow: ingot → heat → forging → heat treatment(normalizing+tempering) → inspection → rough machining → UT → 2nd heat treatment → finishing machining → inspection .
Quality Control: UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Heat Treatment: Normalize,Quenching,Tempering,Anealled.
Surface Treatment: painting,plating,polishing,black oxide,transparent anti-rust oil.
Inspection: Besides our in-house inspecion, you could also choose a third party inspection.
Standard: ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certificate: 1, Raw material certificate(material chemical compositon)
2, Heat treatment sheet report
3, Dimension inspection report
4, UT test report
Packing: Seaworthy plywood packaged on stell pallets or as customer's request
Delivery Date: Decided by the amount and dimensions of products. Usually we control the large diameter rings' delivery time within 5 weeks after we receive your formal order.
Competitive Advantage: Quality control and management to the whole produce process, including ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery.
Technical parameters:
| Material | Alloy steel,Carbon steel,Carburizing steel,Quenched and tempered steel |
| Heat treatment | Normalizing,Annealing,Quenching&Tempering, Surface Quenching,Case hardening |
| Machining | CNC Turning,CNC Milling,CNC Boring,CNC Grinding,CNC Drilling |
| Gear Machining | Gear Hobbing,Gear Milling,CNC Gear Milling,Gear Cutting,Spiral gear cutting,Gear Cutting |
| Inspection | Chemical Composition Test,Ultrasonic Test,Penetration Test,Radiographic Test,Magnetic Test,Tensile Strength Test,Impact Test,Hardness Test,Dimension Test |
| Module of Gear | 8-120 |
| Gear Grinding | MAX. Module 24 |
| Diameter of Shaft: | MAX. 2 200mm |
| Length of Shaft | MAX. 13 000mm |
| Diameter of Gear Wheel | MAX.13 000 mm |
| Diameter of Spiral Gear | MAX. 2 200 mm |
| Length of Gear Shaft | MAX. 5 000 mm |
Supply Range- Diameter 200-8,000mm
Material - 42CrMo4V, 50Mn, 1045 etc
Ball or Roller Material - GCr15SiMn etc
Materials can be according to customer requests.
Groove Hardness HRC 58-62, Depth 3-5mm, Ra0.4-0.8
Body Hardness HB 180-280
Inspection Documents - Chemical Compositions Report, Mechanical Properties Report, Heat Treatment Report, UT & MT Report, Dimensional Report
Production Process - Forging - Normalizing & Tempering - Rough Machined - Quenching & Tempering - Semi Finished Machined - Case Hardening - Grinding & Finish Machining - Assembly - Packing & Delivery
We can design as per working conditions and produce according to customer requests.
The products materials have passed EN10204-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy.
The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.
Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6.
Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter.
Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field.
Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples.
With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look forward to your consultation and cooperation at any time and common prosperity development. Product name | Shaft |
Material | 45#, Q235 steel, carbon steel, medium carbon steel, alloy steel, chromium steel, chromium nickel steel, etc. |
Heat treatment | Normalizing,annealing,quenching&tempering,surface quenching,case hardening |
Machining | CNC lathing,CNC Milling,CNC Boring,CNC Grinding,CNC Drilling |
Main Equipments | 1.6m,5m CNC Vertical Lathe,5m,8m,12m Horizontal lathe,2.2m,3m,4m,6m CNC Gantry boring and milling machine, 2sets CNC Machining center VMC 850L, 6m CNC Boring machine, 2sets 2M CNC Grinding machine,50mm,80mm drilling machine, hobbing and shaping gear machine, automatic feeding machine,bending machine,plate shearing machine,press machine,etc. |
Diameter ofshaft | Max:5000mm |
Length of shaft | Max:220000mm |
Inspection: | Chemical composition test,Ultrasonic test,Magnetic test,Tensile strength test,Impact Test,Hardness Test,Dimension test |
Weigth | Max:10Tons |
OEM Forging Steel Axles Shaft
Product DescriptionDescription | OEM Forging Steel Axles Shaft |
Type | OEM |
Application | Industrial Equipment |
Processing | Forging+machining+heating Treatment |
Material | Carbon steel,Alloy steel |
| Weight Ranges | 3kg-1000kg |
Tolernace | GB 12362 Precision |
Design Support | Pro-E, UG,SolidWorks,AutoCad, PDF |
Quality Control | Material, Dimension,Performance,inside defects,Balance test |
Standard | GB 12362, ASTM,DIN,JIS,ISO,GB standards |
Declaration:
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Company Information
New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Processing supportCasting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
Company introduction
Luoyang Evon Engineering CO.,LTD is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts. EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.
The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.
The company name: LUOYANG Evon Engineering Co.,ltd
Address: No 3 Lianmeng Road, Jianxi Area, Luoyang City, Henan Province, China
Tel: 0086-379-64516701
Fax; 0086-379-64516702
Website: lyevon.en.made-in-china.com
