Basic Info.
Application
Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness
Hardened Tooth Surface
Gear Position
Internal Gear
Manufacturing Method
Cast Gear
Toothed Portion Shape
Spur Gear
Dimensions
Customer′s Drawings
Alloy
Ni, Mn, Crh, Mo, etc
Surface Treatment
Rust-Proof Oil Plated/Zinc Plating/Chrome Plating
Coating
Painted with Oil/ as Order
Detection
100% Inspection
Standard
GB , JIS , AISI, ASTM, SAE, En, DIN
Transport Package
Fiber Wooden Case
Specification
According to the customer′s drawing
Product Description
Specifications
- OEM service offered
- Superior quality at competitive price
-Customized
We can offer OEM Service for Gear Steel Castings, and those steel castings can be produced in the following conditions:
- Heat treatment: Normalized, Normalized and Tempered, Quenched and Tempered
- Machining: Rough machined, Semi-finished machined, Finished machined
- Non-Destructive Testing: Magnetic Particle Testing, Ultrasonic Testing, Penetrant Testing
- Material: Carbon Steel, Alloy Steel, meet ASTM, BS, DIN, NF, JIS, ISO standard
- Individual Weight: 500KG - 140MT
Shape | SPIRAL BEVEL GEAR |
Material | 20CrMnTiH or customer's requirements |
Direction | Right Hand |
Machining Process | Designing drawing, Opening mould/tooling, Precision machining (forging, Machining, Hobbing, Milling, Shaping, Shaving, Grinding, Heat treatment.) Inspection, Packing and shipping |
Machining Equipments | Gleason gear grinding machine , Gleason gear milling machine etc. |
Inspection Equipment | Gleason 350 GMS test center , CMM, Projection , Calipers , Micro caliper , Thread Micro caliper , Pin gauge , Caliper gauge , Pass meter , Pass meter etc . |
OEM & ODM Service | Available |
Modules | 1.0~14.0 |
Tolerance Control | Outer Diameter : ±0.005 mm |
Length Dimension : ±0.05 mm |
| Teeth Accuracy | Class 5 |
| Heat Treatment | Quenching & Tempering , Carburizing & Quenching , High-frequency Hardening , Carbonitriding ...... |
| Surface Treatment | Blacking , Polishing , Anodization , Chrome Plating , Zinc Plating , Nickel Plating...... |
| Standard | American ,German or Chinese Standard . |
| Design Software | Auto CAD, Solid Works and Gleason gear design software |
| Trade Terms | FOB |
| Payment Terms | T/T, L/C |
| Packing | Carton, Wooden boxes |
| Capacity | 400000 sets per year |
| Delivery | 45 days after receiving deposit |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers, Perfect testing equipment ,OEM service , Preferential price ,etc |
| Application | Car rear axle |
| Description | Casting Carbon Steel Crusher Parts Mill Parts heavy duty gear |
| Type | Spur gears, gear shafts, herringbone gears, ring gears, helical gears, high-precision gears, gearboxes, reducer gears, heavy-duty gears, large-module gears, hard-toothed gears. |
| Application | Mines, metallurgy, oil, ports, ships, heavy machinery, etc. |
| Processing | Casting+Heat Treatment+Machining |
| Material | Alloy steel ,carbon steel |
| Weight Ranges | 1kg-20000kg |
| Tolernace | Controlled by ISO 8006 CT4-6 |
| Design Support | Pro-E, UG,SolidWorks,AutoCad, PDF |
| Quality Control | Material, Dimension,Performance,inside defects,Balance test |
| Standard | ASTM,DIN,JIS,ISO,GB standards |
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Our Services | Product name | OEM Sand Casting |
| Technology | Clay (green) sand casting, Resin sand casting, Iron based coated sand casting |
| Applicable material | Cast steel : carbon cast steel, alloy cast steel, stainless steel etc.
Cast iron : gray cast iron , ductile (nodular) cast iron, malleable cast iron etc.
Aluminum, bronze etc. |
| Material standard | GB, ANSI, BS, DIN, JIS,ASTM,ASME,AISI |
| Unit weight | 0.5kg -240tons as per customer design drawing |
| MOQ | 100kg |
| Main industries our products in | Oil&gas, agricultural (farm machine), forklift, pipefitting, mining, power, machinery industries, etc. |
| Packing | Standard export package |
| Delivery time | 30-60 days after receive order deposit generally |
| Typical products we manufactured & exported | Metal core used for rubber tracks of agriculture tractor, insert blocks, gearbox house&lid used for oil drilling equipment, valve parts, pump parts and pedals, pillow blocks(bearing housing),flight drive plates, plough frames, power clamp cover, power clamp frame, heavy duty wheels etc. |
| More casting service we can do | Investment casting, die casting, gravity casting, centrifugal casting ESR casting etc. |
Other manufacture service
we can do | forging (free forging, die forging ), stamping, machining, welding fabrication, hydro-forming etc. |
| New Densen's business type | Not only trading company , but have our own foundry (20years),
forging factory (7 years) and machining factory (4 years) |
| New Densen's value | - Supply one-stop sourcing, inspection and technical support
- Help customers to get high cost performance products locally
- Worked with institutes, help factories to maintain stable quality
- Good understanding on overseas standards, strong and responsible
QC system, help factories and customers to avoid of non- conformance products |
| Customers our products exported to | 70% in Europe and America; 25% in Japan; 5% in other areas.
For example: CAD in Italy, BS in Japan, GE in Germany, BT in Canada, FT in USA, and many other companies in USA, UK, Canada, Germany, Israel etc. |
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Product Description| | Material | 42CrMo4,:34CrMo4,S45C,SNCM439,20CrMnTi,16MnCr5. | |
| | Standard | DIN ,EN,JIS,ASTM,GOST. | |
| | Machining Process | Forging,Normalizing,Quenching and Tempering,Turning,Gear Hobbing,Gear Shaping,Gear Broaching,Gear Grinding,High Frequency,Nitriding. | |
| | Carried Out Detection | Chemical Composition,Mechanical Properties,Non Destructive Testing,Size,Hardness. | |
| | Provided Certificates | EN10204-3.1 | |
| | We provide high quality gear products,send to your company in the shortest possible time. | |
| | ack And Pinion Gear For Robot | |
| Tooth Profile | Spur Gears, Helical Gears, Bevel Gears |
| Module | M0.5, M0.8, M1.0, M1.5,M2.0,M2.5,M3.0...etc |
| Teeth Quantity | 10-150 teeth or customized |
| Inner Bore | 2-200mm or customized |
| Pressure Angle | 20 Degree |
| Direction | Left hand or right hand |
| Teeth Width | Customized |
| Total Thickness | Customized |
| Heat Treatment | Gear Teeth Induction Quenching |
| Material | C45 steel, Stainless steel, Plastic, Iron, steel... etc |
| | | | | |
| Material: | 20CrMnTi etc |
| Surface: | Anti-oil |
| Use: | All kinds of gears are suitable for Germany Harvester,USA Harvester |
| Feature | Long using life and the reasonable price |
| Package | Oil paper+ PLT |
| Item Name | combine harvester gear |
Bevel Gear| Material: | Powder metallurgy etc |
| Production | Casting |
| Surface: | Anti-oil |
| Use: | All kinds of gears are suitable for Germany Harvester,USA Harvester |
| Feature | Long using life and the reasonable price |
| Package | CTN+ PLT |
| Item Name | combine harvester gear |
Specifications
we make large module gear
this gear are used in large ball milling machine
We are a professional manufacturer of large, medium-sized gear, gear box and high precision gear. Having the ability of machining 3.2 meters diameter, modulus 1-40MM of spur gear, helical gear, herringbone gear, chain wheel, worm gear and processing bevel gear, 1M-12M modulus spiral bevel gear manufacturing capability. The 1M-6M gear precision can reach 5 level accuracy.
These products are widely used in: field of ship, port equipment, environmental protection, construction machinery, mining, cement, chemical,coal, metallurgy, textile, rubber, plastic, electric power and other mechanical transmission.
Severe balling gear is a common way of transmission and mining industry, open gears are widely used in electric power, mining, cement,iron and steel, chemical industry, papermaking and other industries of large equipment, such as: ball mill, tube mill, rod mill, rotary kiln,drying machine, granulator, drum type pulper etc..
Its main features are: heavy load, low speed, large structure size and tooth surface roughness is high, severe working conditions (such as dust, high temperature, such as impact load). It can transfer the force and moment is very high (Dahongshan Copper ball milltransmission power 1250KW), so the tooth surface to withstand extremely high stress, open gear is usually mixed friction state (start,stop, during shear force is too large, such as impact load), except in the festival park position for sliding friction, in the process ofengagement still exist in a large number of sliding friction. So to lubrication protection effectively, prolonging the service life of the gears,reducing the loss of spare parts, stop loss, improve the operation stability of equipment, open gear lubricants must adopt appropriate and reasonable lubrication method
We are a professional manufacturer of large, medium-sized gear, gear box and high precision gear. Having the ability of machining 3.2 meters diameter, modulus 1-40MM of spur gear, helical gear, herringbone gear, chain wheel, worm gear and processing bevel gear, 1M-12M modulus spiral bevel gear manufacturing capability. The 1M-6M gear precision can reach 5 level accuracy.
These products are widely used in: field of ship, port equipment, environmental protection, construction machinery, mining, cement,chemical, coal, metallurgy, textile, rubber, plastic, electric power and other mechanical transmission.
Company introduction
Luoyang Evon Engineering CO.,LTD is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts. EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.
The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.
The company name: LUOYANG Evon Engineering Co.,ltd
Address: No 3 Lianmeng Road, Jianxi Area, Luoyang City, Henan Province, China
Tel: 0086-379-64516701
Fax; 0086-379-64516702
Website: lyevon.en.made-in-china.com
Address:
4-1505 Room, No. 3 Lianmeng Rd, Jianxi, Luoyang, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service, Textile, Tools & Hardware, Transportation
Management System Certification:
ISO 9001
Company Introduction:
Luoyang Evon Engineering Co., Ltd is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts.
EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.
The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.
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